60%
bronze powder filled PTFE TEFLON Sheet is the most popular PTFE
compound which has 60% bronze mixed with 40% PTFE, it is dark brown in
color. 60% Bronze Powder Filled PTFE Moulded sheet has excellent wears,
creep resistance, and higher thermal conductivity than glass fiber with
PTFE. PTFE materials often have defects such as non-wear resistance,
poor mechanical properties, and easy creep. Fillers need to be added to
improve their performance. And adding a certain amount of tin bronze
filling is a common method. 60% bronze powder filled PTFE TEFLON Sheet
can greatly improve the thermal conductivity, wear resistance and
pressure resistance of PTFE. Adding tin bronze powder will increase the
bearing capacity of the composite material; increase the friction
coefficient; reduce the wear loss of the composite material, that is,
increase the wear resistance; improve the thermal conductivity of the
product, and can be made into plates, rods, Tubes and other
special-shaped parts. So what are the effects of the particle size,
shape and quality performance of the bronze copper powder, as well as
the proportion of the added bronze copper powder, and the operation
method on the filled products?
Compared
with graphite added to PTFE, the hardness of copper powder added to
PTFE is relatively harder, but the wear resistance of graphite added is
better than copper powder added, and the friction coefficient of the
composite material added with graphite is also Better than copper powder
filled with PTFE. The smaller the particle size of the copper powder,
the tensile strength and elongation will increase, and the hardness or
compression will decrease slightly as the particle size becomes smaller.
The larger the particle size of the copper powder, the worse the wear
resistance of the composite product. In addition, the irregular particle
size copper powder filled PTFE products have better mechanical
properties, while the round particle size bronze copper powder has
relatively better Wear resistance. increasing the proportion of filled
copper powder in the composite material will reduce the tensile strength
and elongation of the product, but its hardness and compression
resistance will increase, and the overall proportion will also increase.
Bronze copper powder itself is a kind of soft metal, it is not easy to
damage the mating part during friction, and the heat dissipation effect
is better and it is more suitable for the working environment where
friction generates heat.
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